WHY BELLE - MOLD
ENGINEERING
WHY BELLE - MOLD
ENGINEERINGINJECTION MOLD MAKING = STEEL + PLASTIC
STEEL: Robust & Hard – easy to be handled. | PLASTIC: Unstable & Soft – difficult to manage. |
We believe this is the 'First Principles' & the 'fundamental basis' of injection mold.
If we work with combination between steel & plastic, and only by this way, it will lead to successful of injection mold. | What we do: - Mold flow study according to part requirement. - Drawing investigation before tooling. - Counter warpage bring into tool design. - Risk management (steel save, sub inserts, etc.,) - Lesson & Learn from existing project development. - Standardization mold trial process & documentation. - Shrinkage test when necessary. |
We believe this is the 'First Principles' & the 'fundamental basis' of injection mold.
If we work with combination between steel & plastic, and only by this way, it will lead to successful of injection mold.
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Color management in design & tolerance control in machining:
With our deep understanding of mold making & creative concept, we extract two unique color: - fitting tolerance: g6 / H7: used for all touching & movement surface in the mold. - plastic part tolerance: according to part drawing. Thats the color you can see in our mold design (yellow & blue). Very simple and more important is: it can be excuted into actual daily work! This bring us huge advantage for mold quality, And maintenance (after mold relocation). customer can order spare parts from us & put into the mold easily! |
MOLD FLOW SIMULATION:
MF is a well-known CAE software used in injection mold making,
But we're doing a little further & deeper, to add more value to our 'unique'.
Besides to check the common problems like - pressure, air-tap, cooling time, etc.,
We're facing bigger problem everyday, especially for the parts molded with glass fiber material.
The warpage issue is always the 'show-stopper' if we're not prepared before tooling.
'You'll be diametrically opposed the target if you choose the wrong direction.'
As showed example:
- We'll run all possible options in MF to find the best solution.
- 'Warpage compensation' will be implemented into our tool design, with result from MF & our own experience.
- We'll measure the parts after trial, and compare to 'Warpage compensation' to justify our work, and to get 'lesson & learn'.
In our comapny, Mold flow study is not for show, it's a strong productivity!
In our comapny, this work is always included in our offer.
STEP #1: run
multi options in MF & find the best solution.
| Step #2: Make detail analysis & 'WARPAGE COMPENSATION' in tool design. | Step #3: mold trial & 3D scan & result is perfect match! |
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DESIGN CAPABILITY & CAPACITY
Yang Wen
Manager of engineer dept. 20 years working experience. | In total, we have 8 - 10 experienced designers who are able to work with full 3D, CAD, CAE. With additional design software, we're able to do make some of the work automatically, like:
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SMART & UNIQUE DESIGN
We've provided many 'smart & unique design' to our customers, with our own strong design team. and finish the mold perfectly.
2K mold (In mold transfer by robot)
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